Okay, so you need an air compressor for your facility. Your partners and collaborators have already suggested a kind of air compressor for your firm. However, you are not sure whether the compressor they have suggested will work for you or not.
To put an end to this concern, we, one of the industrial air compressor manufacturers, will help you determine what kind of air compressor do you need for your business facility. Calculating the amount of compressed air you need for your business operations is a complex task, but it is an important one to accomplish before you spend your money there. Here are some of the ways through which you can calculate your requirement of compressed air:
1. Proper sizing for the air compressor matters
We very well know that air compressors come in a variety of sizes and styles to suit our daily needs. An air compressor is equally useful for a small auto repair shop as it is important for a large scale organization. The only difference is the amount of compressed air required. Between these two extreme places, you can find a number of variables that will impact the size of your air compressor you are going to buy,
You cannot go wrong in calculating this as it will cost you hard. Both oversizing and under-sizing the equipment will throw hard times at you.
- If the equipment that you selected in underpowered for your needs, unknowingly you will end up putting more pressure on the machine. The productivity losses that you incur will be more than the cost of a large air compressor that you could buy at the right time. Removing and replacing this inefficient system with an efficient one will cost you more than what you would have spent earlier at the right time.
- On the other end, if you hook to an air compressor that is larger than your requirement, you will never be able to utilize the compressor to its full potential. This situation will result in loss of energy, maintenance and increase operating costs.
You just need the right size of an air compressor that suits your business, not too big and not too small either.
2.Calculation of compressed air for a new facility
If you are looking forward to buying an air compressor for a new facility, it is going to bring in some more challenges. When you do not have a historical baseline data about the facility, it will be very difficult for you to make an estimate of the compressed air, which will be needed. Ideally, the system engineer should rely on the estimates created from technical specifications for the ideal equipment planned for the facility. You can enter the pieces of information on a piece of paper and come with the maximum CFM requirement for the facility. For each of the equipment, you need to know:
- The minimum and maximum CFM required
- Minimum PSI requirements
- The amount of time for which each equipment is running
You also need to know the number of machines running in the facility. When you consider the number of machines running simultaneously, it will help you determine the right air compressor system for your business.
3. Calculation of compressed air requirement for an existing facility
Calculating the compressed air requirement for an existing facility is very easy. As you are already working with a compressed air system, you know your requirements well. You are basically replacing the old system and place a new one that will suit your needs and demands better. There are numerous methods that will help you determine the exact compressed air usage in the facility. This will help you know an accurate calculation of CFM requirements. You can compile the pump up timings to know the current compressor efficiency and determine how the next compressor should work like. Data logging of the entire cycle of your air compressor would help as well. Lastly, you can install flow meters that give you exact information about the actual usage.
4. The final call
You can always reach out to Indo Air while taking a call on the right kind of air compressor for your concern. Our engineers use some of the proven methods to determine the right kind of air compressor that you need to run your business smoothly. Our methods are backed by decades of experience, and till date, we have not proven wrong anywhere.
We can come to your space to perform calculations and we can even compare your business facility with the similar-sized operations to ensure you have the right system with you.